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These "eggs" are 1/2 scale foam sculptures of the direction chosen by the design team, to then be made into a full size clay model.
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Bell Sequence in the early stages, roughing in the form...
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The finished clay model, made using Chavant Clay.
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The designer is responsible for creating tool-able geometry for the factory.
This shows the intended tool parting lines, and plastic cap trim lines on the model that was sent directly to the factory.
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Early visor development in clay
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The Bell Sequence was designed in 2009, and launched in 2010. This helmet was designed as a mid range helmet, but the sales team at Bell decided that this helmet was just too good to be sold for such a low price. The price was bumped up into the $100 range, and has since received 5 star reviews in multiple biking magazines!

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