Start of the grips. One of the blanks is thicker than the other. This allows for the left side grip to have a pronounced thumb rest.
Hand made grip blanks
Shaped blanks
Wood masters prepped in the mold box
Wood masters and the silicone mold
The mold is one sided, so a heavy flat panel was used to make the top of the mold.
Urethane grips on the pistol.
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Hand made pistol grips

Using hand methods only, I created two sets of wood pistol grips. Wood used is Madagascar Ebony, commonly used in fretboards. One set was used as masters for a silicone mold. After the silicone had cured, urethane was cast for different designs and colors.

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Jake Rosek
Prototype Engineer // Model Maker Madison, WI