qView Full Size
Sketches - Quick thumbnail sketches were made before deciding on a design. This process lead to selecting an organic shape.
qView Full Size
Mold Assembly - Assembling the mold is 90 percent of the job. Precision CNC routed cuts were made to create the MDF panels. Solidworks was also necessary in order to create the upper foam portion. Extensive ribbing forms are printed, glued to thin foam sheets, cut out, then smoothed over with a hardener before gel coating.
qView Full Size
Mold Release
qView Full Size
Composite Chair Views - The chair seems to defy physics by utilizing its organic curves as structural support. Added reinforcment can be sandwiched in between composite layers.

Favorited by 16 people

More Projects From Karl Ramentol