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Leapfrog mini usb - Since I have been at Leapfrog the mini-usb adapters along with the AC adapters for our handhelds were ugly black boxed purchased parts. We kicked them to the curb and designed some custom Leapfrog ones.
We simplified the design, made it global, lowered cost, reduced part count, and made it really smooth to interact with. Even the little things matter when you are representing your company. This was a fun little side project to design.