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Fitting Instructions - A complete set of fitting instruction illustrations for after market motorcycle component.
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FZ6R Fairing Lower Sketch - This concept sketch created to show a client a concept for a set of after market lowers for Yamaha's FZ6R. The Concept was accepted but the design evolved during the proccess.
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Zx10 Composite Hugger Master Patteren - Aftermarket Rear Wheel 'Hugger' designed to fit Kawasaki's ZX10R. Designed to give better under-body, shock and linkage protection. Here the master pattern has been edged and finished in Durabuild ready for production tools to be made.
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Zx6r Composite Hugger Prototype - Aftermarket Rear Wheel 'Hugger' designed to fit Kawasaki's ZX6R. Designed to give better under-body, shock and linkage protection. Here the first GRP trim sample is being fitted to ensure the fit is correct.
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Fitting Instructions Universal Fly Screen
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CB600F Composite Bellypan Prototype - Aftermarket Belly Pan designed to fit Honda's CB600f. Designed to add visual weight and protect the header pipes/sump area; here the first pre-production GRP trim sample is being fitted to ensure the fit is correct.
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CB1300 RAD Cover Pattern - This is a vac forming pattern being cut from polyurethane model board on a 3 axis mill. The original shape was generated in clay on the bike, scanned, and surfaced in CAD. The A-surfaces were offset to account for material thickness and shrinkage and the pattern was cut ready for the aluminium/epoxy tool to be poured.
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CB1300 Rad Cover Clay - This is the clay development for a set of Radiator covers for a Honda CB1300. These cover the sides of the radiator and create a visual link with the tank. One half was modelled in clay before they were scanned using a Faro arm and surfaced in CAD.
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Zx10 Composite Hugger Prototype - Aftermarket Rear Wheel 'Hugger' designed to fit Kawasaki's ZX10R. Designed to give better under-body, shock and linkage protection. Here the first GRP trim sample is being fitted to ensure the fit is correct.
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Fitting Instructions GSXR Hugger
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Maxwell Rendering - Although most of our work is covered by NDA agreements this is a selection of images from my portfolio.
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CAD Surafecs From Scan Data - Although most of our work is covered by NDA agreements this is a selection of images from my portfolio.
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FZ6R Fairing Lower Sketch
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Surfaces FZ6R Lowers
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Raw Scan Data - This is a screen grab of the raw scan data. The raw .stl cloud point data was sectioned and surfaced in CAD (Alias). The A-surfaces were offset to account for material thickness and shrinkage and the pattern was cut ready for the aluminium/epoxy tool to be poured.
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FZ6R CLay Lowers - Clay model for a set of Vac-formed aftermarket fairing lowers. The little black and whites dots are from the white light scanning process. The scan raw .stl cloud point data was sectioned and surfaced in CAD (Alias). The A-surfaces were offset to account for material thickness and shrinkage and the pattern was cut ready for the aluminium/epoxy tool to be poured.
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FZ6R CLay Lowers - Clay model for a set of Vac-formed aftermarket fairing lowers. The little black and whites dots are from the white light scanning process. The scan raw .stl cloud point data was sectioned and surfaced in CAD (Alias). The A-surfaces were offset to account for material thickness and shrinkage and the pattern was cut ready for the aluminium/epoxy tool to be poured.

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