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Rinnai Demand Duo Packaging

After a 3 year run of packing their product inside custom wood crates that I had designed, Rinnai asked for a cost reducing option that would meet the same ISTA structural parameters already achieved by the wood crate. This is the final design I developed utilizing a 2-piece corrugated sleeve, top and bottom corrugated DST's, and strategically placed foam. It enabled us to trim the wood components down to top & bottom wood braces along with a standard 48x40 pallet. It also came with added benefit of print space for graphics. This design began production in 2019 for all future Demand Duo units.

Matt Barnes
Senior Industrial Designer Atlanta, GA