Harmonic balancer assembly. Cast iron with a rubber injected jacket. Grooves to SAE standards. Full design by myself.
Harmonic balancer assembly. Cast iron with a rubber injected jacket. Grooves to SAE standards. Full design by myself.
Carbon steel wheel hub. Full design by myself, following ANSI specifications for the spline.
Final product of wheel hub.
Other side of carbon steel wheel hub.
Other side of final product of wheel hub.
Hood release cable. The assembly contains shared components and custom parts designed by myself.
Body mount utilizing low carbon and medium carbon steel and natural rubber. The assembly contains shared components and custom parts designed by myself.
Carbon steel wheel hub. Full design by myself, following ANSI specifications for the spline.
Air cleaner assembly, top. The clips had warranty issues, so FEA analysis was performed to determine if a material change would be suitable. Part design done by CAD team.
Cast aluminum oil pan with stamped steel baffle and press fit pins. Designed by CAD team.
Cast aluminum oil pan with stamped steel baffle and bolts. Designed by CAD team.
Stamped steel oil pan with spot welded bung. Designed by CAD team.
gLike
Dorman Products Part Design, Testing, Procurement

My Dorman Products design work stretches throughout the entire life cycle of the product - from part kick-off meetings, to design, testing, manufacture, inspection, part release, and warranty issues.

David Wilusz
Product Design Engineer PA