Here is the milling of the shells out of modeling board.
We vaccu-formed the shells with three pieces of abs, to make it 1/4in thick.
Epoxied the layers and clamped
3D printed collet with laser cut fins
Assembled trough with laser cut inlines
Multi pieces glued together mostly Bondo
Claw display
First mock up of the body
Painting the shell with automotive paint
Testing the stand
Top view
Side view
Stand on the side
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Handheld Portal Device Replica
A friend (Stephen Hess) and I replicated this piece from a game named Portal. We got the file from grabcad.com and ended getting an article written about our processes.
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