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Final SolidWorks design
Early and quick hand sketches to discuss materials and processes to upper management
Left side product was the existing dated injection molded top cover. Right side image is the new pressure formed top cover design.
New HPX-1 product sitting next to its sister product the HPX-Pro
Yellow sections represent the secondaries added to pressure formed part.
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HPX-1 Non Destructive Digital Scanner

Existing CR scanner top injection molded tool was at lifes end. This design needed to be a different process yet still fit on its existing base with no changes to internal components.
This new top cover is pressure formed (female tool) with bonded secondaries that mates to existing base.
Product is used for Non Destructive testing for scanning of welds in oil fields to home land security environments

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Craig Hofmann
Industrial Design Manager Pittsburgh, PA