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Honda XL200 Restore/Fabrication

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Progress of fabricating/restoring a 1983 Honda XL200R into a street tracker. Rebuilt motor, modified frame and machined a custom triple-tree assembly.

  • Aug 28, 2014

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Todd Mendoza

Seattle, WA

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Todd Mendoza
Rebuilt 200cc motor. Replaced piston and rings. Polished gasket surfaces and brushed internal components. Coated the exterior casting with GunKoteā„¢. Reassembled with New-Old Stock (NOS) OEM gaskets.
Cut and welded frame. Welds we ground down and sanded smooth. Solid plugs were used to not only weld to, but also used to reinforce the seam.
Fabricated frame and mounted gas tank from a 1979 Honda CB400 Hawk.
CNC machined 7075 Aluminum billet.
Triple-tree CAD was created in SolidWorks.
Triple-tree assembly. New-Old-Stock OEM bearings.

Honda XL200 Restore/Fabrication

f
  • 2,995
  • 0

Progress of fabricating/restoring a 1983 Honda XL200R into a street tracker. Rebuilt motor, modified frame and machined a custom triple-tree assembly.

  • Aug 28, 2014

Share

  • R
  • 7
  • q
  • n
Todd Mendoza

Seattle, WA

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More Projects From Todd Mendoza

Adventure Vehicle :: Proto_1
Machined Iron - NIKE Golf :: CNC
Brass Casting :: Filson
Concept Bike Prototype
Surgical Instrument :: CNC
Excavator :: Micro Hydraulics
Misc. Mechanisms
3D CAD with Machined Components
Sprinkler :: Prototypes
Carabiner Flashlight :: Model
Buckles / Knobs :: CNC
Electronics Prototypes
Crystal Lake :: Photography
Ring :: CAD/CNC
Custom Cabinet :: Woodworking/CNC
Cardboard Chair
Clock Project
CAD Peripheral
Micro Jet Boat

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