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3D Printing/Design Specialist

Hunter Wahl

Portland, OR
Available Now
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  • About
  • About

    Driven by a lifelong curiosity about how things work, I have built my career at the intersection of technical fabrication, engineering, and artistic craftsmanship. I am energized by complex challenges, collaborative problem-solving, and the process of transforming designs into reliable physical assets. Whether through traditional fabrication methods or innovative technologies, I strive to create work that balances precision, functionality, and creative vision

  • Education
    • Bachelor's degree of Fine Arts Sculpture
      Rocky Mountain College of Art + Design (RMCAD)
      2007 - 2011
      Graduated Magna Cum Laude with a BFA with an emphasis in Sculpture
    • High school diploma
      Ralston Valley High School
      2003 - 2007
      Graduated 2007, with honors
  • Experience
    • Puppet Hospital Maintenance Generalist
      Laika
      Portland, OR
      Sep 2022 - Oct 2025 (3 years 1 month)
      Responsible for maintaining active list of assigned stages and shots, responding to all animator and puppet needs for a given shot, identifying aspects of puppets that need repair or alterations in areas including: costuming, silicone paint, silicone repair, hair shaping and finishing, metal armature tensioning, integration of external rigging, replacement of consumable components (ie: hands, hair tendrils, etc), additional aging-pass paintwork on costumes and accessories, developing attachment methods for accessories, and other more specific tasks for certain shots or characters.
    • Puppet Painter/Fabrication Generalist
      Wendell and Wild (Netflix Animation)
      Milwaukee, WI
      Nov 2019 - Apr 2022 (2 years 5 months)
      Clean up of 3D printed assets including sanding and priming, painting assets with lacquer-based spray application and fine detail acrylic brush work, clear coating assets with different dull and gloss coats to achieve specific spectral finish, silicone mold making and casting for production of assets, silicone painting and color-matching, wire and ball-socket armature fabrication, photo and vector artwork generation/manipulation, running CNC plotter cutter for foams and vinyl sheets, metalwork on lathe and endmill, soldering, vacuum forming various thermoplastics, dye sublimation of fabric, urethane casting, woodworking for building tool jigs and support structures, sourcing chemicals, paints, and other substances required for niche project applications, etc.
    • Puppet Painter/Generalist
      Wendell and Wild, Netflix Animation
      Portland, OR
      Nov 2019 - Apr 2022 (2 years 5 months)
      Processing 3D printed assets and painting them to strict camera-ready guidelines, mixing paints to color match existing color selections or pre-production artwork, silicone painting puppet appendages, eyeball casting and milling/finishing, silicone mold making and casting, metalwork in brass and steel, armature design and building
    • 3D Printing Technician
      Ultimate 3D
      Hillsboro, OR
      Feb 2018 - Nov 2019 (1 year 9 months)
      Processing material requests for industrial grade SLS 3D printers, setup and execution of build operations, removal and cleaning of printed parts, secondary finishing operations on printed parts, assembly of components per customer requirement and standards, quality control operations per AS9100D ISO 9001:2015 compliance, printer maintenance scheduling and execution, facility planning and workflow development, etc.
    • Rapid Prototyping Fabricator/Quality Assurance Associate
      Laika LLC.
      Hillsboro, OR
      May 2016 - Feb 2018 (1 year 9 months)
      Multi-step processing of 3D printed assets (cleaning, sanding, clear-coating), assembly of RP materials and custom hardware into stop-motion puppets, molding and casting custom eyeballs for puppets, laser cutting precision aligned components for RP assets, file preparation for waterjet and laser cutting projects, 3D design and engineering, tool creation and maintenance for specialized tasks, micro-TIG welding and soldering steel and brass armature components, on-set maintenance of RP assets (realignment, polishing, cleaning, tensioning, replacement), development of RP asset production processes for current and future films, interdepartmental coordination in puppet triage,etc.
    • Lab Tech/Design Consultant
      Maine Fablab @ Engine
      Biddeford, ME
      Oct 2014 - May 2016 (1 year 7 months)
      Coordination with Fablab Director to create and promote programming, processing print requests and quoting potential 3D print jobs, running 3D printers at customer-desired specifications, data entry and financial processing, teaching courses in 3D design and in running the 3D printers to ages 7 and up, 3D printer maintenance and part ordering, consulting with community developers with design needs, outlining development schedules of current projects, production of CAD files for prototyping, sourcing with local businesses capable of fulfilling requirements for given projects outside of Fablab's scope, basic business planning and development.
    • 3D Printing Specialist
      NW Rapid Mfg
      Jul 2012 - Jul 2014 (2 years)
      Daily setup of 3D prints, fixing CAD models, measuring calibration parts, deriving floating scale factors (for all printing materials), quality control, record keeping via Shoptech's E2, Microsoft Excel, and Microsoft Word, printer maintenance (and ordering of parts), customer relations, product design in Solidworks 2013/14, departmental meetings and workload management, 3D scanning, reverse parametric engineering (via scanned data and traditional measurements), secondary operations (painting, sanding, dyeing, hardware installation, etc), secondary operations development, marketing design, facilities maintenance, courier, facilities planning, etc.
    • Catering Service Lead
      Marriott International
      2007 - Jul 2012 (5 years)
      While working here, I was responsible for coordinating with supervisors in dedicating a task flow for daily events, and then relaying the instructions to other employees in the department. Then I would engage in said tasks, resulting in the setup of banquet halls and meeting rooms as per guest specifications. Daily tasks would include setting up thousands of tables and chairs, property maintenance, equipment maintenance, audio visual equipment setup, customer engagement, guest relations, laundry, etc.
    • Art Department Assistant
      Denver Studio Complex (Ken Jones: Art Department)
      May 2011 - Oct 2011 (5 months)
      I assisted with shop reorganization, set design (with Google Sketchup), prop building, set building/painting, personal assistant work on set, purchasing, transportation, and shop maintenance.
  • Industries
    • Entertainment
    • Materials
  • Skills
    • 3D Modeling
    • Animation
    • CAD Design
    • Engineering
    • Model Making
    • Product Design
    • Prototyping
    • Rapid Prototyping
    • SketchUP
    • SolidWorks
  • Elsewhere on the Web
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  • On Coroflot
    @HunterWahl, member since 2014
    • Following 1
    • Followers 1
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