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Additive Manufacturing R&D Intern at Oak Ridge National Laboratory

Alex Boulger

Knoxville, TN
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  • About
  • About

    I am currently a student at Rochester Institute of Technology pursuing a Bachelor's Degree in Mechanical Engineering. I am eager to explore engineering and motivated to take on new and innovative challenges. After a summer internship at one of SABIC's internationally recognized research facilities, I discovered a passion for research and development (R&D), but more specifically Additive Manufacturing (AM), or as many know it as 3D printing.

    After spending two summers at SABIC, I then spent the next fall at Global Tungsten & Powder in their R&D Energy Division. Here I learned the fundamental properties of powder metallurgy as well as how the powder can be improved for 3D printing. This allowed me to not only develop my R&D skills, but it gave me valuable experience applicable toward metal AM. In order to develop my AM skills even further, I then spent the following summer at Rapid Prototyping + Manufacturing (rp+m), a leading service provider of rapid prototyping and manufacturing services. This company gave me a great deal of hands on experience working with top of the line 3D printers as well as highly experimental materials. After building quite an extensive AM network and developing an array of skills in the AM field, I received the opportunity to work at one of the nations most recognizable AM research facilities, Oak Ridge National Laboratories. Here I am working at the Manufacturing Demonstration Facility (MDF) in their Manufacturing Systems Research Group concentrating on large format polymer and metal AM. This experience has given me the opportunity to help develop AM technologies at the core of the industry.

    These experiences have greatly expanded my knowledge within the 3D field, hoping that one day I may have an opportunity to change the world just as Additive Manufacturing has done.

    "If your dreams do not scare you, they are not big enough." - Ellen Johnson Sirleaf

    Please do not hesitate to contact me at:

    [email protected]

    413-663-4287

  • Education
    • Candidate for Bachelor of Science Mechanical Engineering
      Rochester Institute of Technology
      2013 - 2018
  • Experience
    • Additive Manufacturing R&D Intern
      Oak Ridge National Laboratory
      Knoxville, TN
      Aug 2016 - Present (9 years 10 months)
      - Participant of the Science Undergraduate Laboratory Internship (SULI) program with the Manufacturing Systems Research Group
      - Research concentrated on large format polymer and metal AM
      - Design mechanical systems to help improve the printing process
    • Research Assistant, Additive Manufacturing
      Rochester Institute of Technology
      Rochester, NY
      Mar 2016 - May 2016 (2 months)
      - Performed research focused on material selection and print-ability
      - Operated and maintained Fused Deposition Modeling printers
    • Research and Development Intern
      Global Tungsten & Powders Corp.
      Towanda, PA
      Sep 2015 - Dec 2015 (3 months)
      - Performed research focused on improving Tungsten powder’s particle configuration.
      - Developed Tungsten blends that successfully improved wear properties.
      - Executed ASTM wear tests that proved theoretical data.
      - Researched properties of metal powder that help improve 3D printing
    • Additive Manufacturing Research and Development Intern
      SABIC Division of Innovative Plastic
      Pittsfield, MA
      Jun 2014 - Aug 2015 (1 year 2 months)
      - Performed multiple design projects using Solidworks.
      - Exposed to various polymer processes such as Injection Molding, 3D Printing, and Compression Molding.
      - Operated and performed research projects using Fibre Extrusion Technology (FET) in order to produce experimental grades of filament for later printing analysis.
      - Operated and performed research projects using 3D printers such as the Big Area Additive Manufacturing printer from Cincinnati Inc. (BAAMCI), Stratasys Fortus 400/900mc, and Makerbot Replicator.
      - Created 3D model of End of Arm Tooling on robotic system for Injection Molding.
    • Attendant of Weidmen Fitness Center
      Rochester Institute of Technology
      Rochester, NY
      Sep 2014 - May 2015 (8 months)
      - Assured patrons followed all rules of the facility
      - Oversaw dangerous weight lifting areas
      - Offered assistance or advice with any exercises
      - Cleaned and organized equipment.
    • Board Operator
      Rochester Institute of Technology
      Rochester, NY
      Oct 2013 - Mar 2015 (1 year 5 months)
      Transmitted hockey Broadcasts, recorded and editted Broadcasts.
    • Mechanical Contractor
      Pyramid Enterprises Inc.
      Pittsfield, MA
      Jun 2013 - Jun 2014 (1 year)
      Assisted with routine HVAC, Refrigeration & Plumbing procedures
  • Skills
    • 3D Modeling
    • Engineering
  • Elsewhere on the Web
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  • On Coroflot
    @alexboulger, member since 2015
      • Followers 2
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