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3D Digital Modeler | Designer

Russell Sims

Grosse Ile, MI
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  • About
  • About

    Accomplished Digital Modeler with over 15 years of experience shaping the future of automotive and product design at Ford Motor Company and beyond. Experienced in doing and guiding the development of vehicles from concept through production. Creating high quality surface. Expert in both A surface and B surface development, building and leading high-performing multidisciplinary teams that blend artistry, technology, and innovation. Proven success developing and directing creative groups across Design Digital Modeling (CAS), Digital Fabrication, Experiential Technologies, and Emerging Tools—fostering a culture of collaboration, growth, and experimentation.

    A strategic thinker , hands-on design modeler and leader fluent in tools like Alias, Rhino, Grasshopper, Blender, Teamcenter, and VRED, Unreal with deep expertise spanning surface development, 3D visualization, CMF integration, and experience design. Recognized for advancing digital transformation through AR/VR, Parimetrics, AI-assisted design, and immersive storytelling—delivering concept-to-production solutions that elevate brand language and customer experience.

    Award-winning designer | modeler|leader with multiple industry honors and design patents, passionate about mentoring the next generation of design sculptors and driving cross-functional collaboration between design, engineering, and advanced technology. Committed to creating environments where creativity thrives, ideas evolve, and extraordinary designs come to life.

  • Education
    • Bachelor of Fine Arts (BFA) Industrial Design
      College for Creative Studies
      1999 - 2003
  • Experience
    • Lead digital modeler
      Ford Motor Co.
      Dearborn, MI
      Nov 2010 - Present (15 years 7 months)
      I lead,  and collaborate with a multidisciplinary team focused on advanced and production design, guiding projects from initial sketch, into 3D Models to VR visualization, physical models, digital and physical research, and final production data.. Aligning with engineering and packaging constraints. My goal as a leader is to cultivate an environment where team members can grow as inspired individuals—empowered to produce meaningful work. We achieve this by fostering a culture of collaboration and respect, where every team member’s talent is recognized, developed, and shared for the collective good. I’ve continuously advanced our digital modeling capabilities in close partnership with Design Leadership, Vehicle Packaging, Digital Product Design, Components, Human Factors, Experience and Storytelling groups, the Prototype Shops, cross-functional teams and external collaborators. We pioneered the use of immersive VR tools in design reviews, this enabled early and robust decision making. Doing all this creates a rich narratives and functional experiences through both virtual reality and physical prototypes.
      Expanded the teams and my own skillset through the development of Enthusiast groups. These groups would collaborate on areas of passion. An example Parasol is a parametrics team that enables designers to rapidly explore and iterate patterns and surfaces through an intuitive slider interface or in collaboration with digital modelers—allowing instantaneous evaluation of multiple design variations. We develop code to automate time-consuming, repetitive tasks, streamlining workflows and increasing design efficiency. Efficiency and productivity are up in all areas, some with a quantifiable 90% time savings while increasing designs ability to iterate and achieve design intent. Through this cohesive and forward-looking approach, we’ve set a new benchmark—both digitally and physically—for creating experiences that surprise, delight, and inspire our customers.
    • Advanced Packaging Designer
      Amcor
      Manchester, MI
      Feb 2009 - Present (16 years 11 months)
      • Designed, and modeled PET packaging using blow molding and injection molding processes.
      • Developed initial design sketches, refined concepts, and built 3D models in Rhino.
      • Created visual presentations using Hypershot and Adobe Creative Suite to communicate design intent.
      • Created Rhino models for prototype development and collaborated closely with engineers to finalize production molds.
      • Gained full product life cycle experience—from concept and design through production and market launch.
    • Consulting, Design | Modeling
      Silverarrows
      MI
      Nov 2003 - Sep 2021 (17 years 10 months)
      • As a freelance designer and modeler, I had the opportunity to collaborate with a diverse range of clients — from startups to established brands — including BogoBrush, EarthRoamer, Van Dam Boats, Novurania, Hollywood Studios, and more. My work spanned concept design, digital modeling, and creative development tailored to each brand’s unique vision.
    • Adjunct Faculty, Design
      Lawrence Technological University
      Southfield, MI
      Aug 2012 - May 2017 (4 years 9 months)

      •Provided mentorship and instruction to emerging designers, cultivating creative skills, technical expertise, and professional values within the next generation of the design community. This was a true passion of mine and fruitful, with students who are now contributing throughout the industry and on my team.
  • Awards



    • Team Builder and Advanced Culture Creator — Current

    • Car Design News, Unsun Hero, Shortlist — 2025

    • Autodesk Design & Make Award, For Accelerating Transformation — 2025

    • Henry Ford Technology Award, A first for Design — 2024

    • Car Design News, Best Digital Modeling Team — 2022

    • Salone Del Mobile Design Competition — 2015

    • Utility & Design Patent, Fronk Table Design — 2021

    • Utility Patent, Window Switch Controls — 2020

    • Utility & Design Patent, Trailer Brake Controls— 2017

    • Past Commodore, WSSC — 2021

    • Championship winning sail boat team — Current

    • Featured in [https://www.youtube.com/watch?v=6IchGqoJLcE]

    [https://www.youtube.com/watch?v=vL2MFRqV93c]

  • Industries
    • Transportation
  • Skills
    • 3D Modeling
    • Exhibit Design
    • Industrial Design
  • On Coroflot
    @rsdezign, member since 2007
    • Following 1
    • Followers 41
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